Product Description
Brush set
Frequently Asked Questions
Q: What is the TC 200209 brush set used for?
A: The TC 200209 is a brush set for the DC electric motor used in electric lift trucks from major OEMs including Crown, Toyota, Raymond, Hyster, and Linde. Brushes deliver electrical current to the motor armature, enabling smooth acceleration and speed control. This part number typically references a complete set of brushes for motor maintenance and repair.
Q: How often should the TC 200209 brush set be replaced?
A: Motor brush sets typically last 2 to 4 years depending on duty cycle and operating conditions. Heavy cycle operations or extended runtime accelerate brush wear. Replace the brush set when the truck exhibits reduced acceleration, sluggish performance, arcing sounds from the motor, or sparking at the motor commutator. Preventive replacement during scheduled motor maintenance extends motor life.
Q: What material are the TC 200209 brushes made from?
A: Motor brushes are typically carbon or carbon-graphite composite designed to conduct electrical current while minimizing wear on the commutator. The TC 200209 brush set meets OEM specifications for brush density, electrical resistance, and wear rate to maintain consistent motor performance across the truck fleet.
Q: What are the signs that this brush set needs replacement?
A: Replace the TC 200209 brush set if you observe reduced motor acceleration or lift speed, intermittent motor operation, audible arcing or sparking from the motor housing, visible wear grooves on the commutator, or black carbon dust around the motor. These symptoms indicate brush wear has compromised electrical contact and motor efficiency.
Q: Is the TC 200209 compatible with all electric lift truck models?
A: The TC 200209 brush set is designed for specific motor types and volt ratings used in electric lift trucks. Verify your trucks motor specification and voltage rating match this part number before ordering. Using the wrong brush set may result in poor motor performance or equipment damage.
Q: What maintenance extends the life of the motor and brushes?
A: Keep the motor housing clean and free of debris that can interfere with brush contact. Avoid extended high-load operations that generate excessive motor heat. Monitor motor performance during regular truck maintenance; sluggish acceleration or speed loss indicates brushes are wearing and replacement should be scheduled before motor failure occurs.