Load Wheel Kits for Pallet Jacks

Polyurethane 70D (For Manual Pallet Trucks Only)

Crafted from 70D shore hardness polyurethane, these wheels are engineered specifically for manual pallet trucks. They provide:

   Exceptional wear resistance under heavy manual loads

   Minimal deformation for consistent rolling and load distribution

   Low rolling resistance to reduce operator fatigue

These wheels perform best on smooth concrete floors in warehouses and distribution centers. They are not suitable for powered or electric pallet trucks.

Polyurethane 95A (For Electric Pallet Trucks Only)

Our 95A polyurethane wheels are designed to meet the rigorous performance demands of electric pallet trucks. They offer:

   Slightly softer compound for shock absorption and smoother operation over uneven or     mixed surfaces

   Excellent abrasion and cut resistance

   Low noise operation and superior floor preservation

Optimized for electric pallet trucks where enhanced traction and flexibility are required. Not recommended for manual pallet trucks.

Superior Products XL Material (For Electric Pallet Trucks Only)

For the most demanding powered applications, wheels made from Superior Products’ XL material deliver unmatched strength and longevity. These wheels feature a 97A durometer and are engineered to handle extreme load capacities and continuous operation in electric pallet jacks.

Heaviest Load & Duty Cycle
Powered by American polyurethane technology and revolutionary XL3™ bonding technology, these wheels provide:

   Outstanding heat resistance and chemical resistance

   Superior abrasion resistance and impact strength

Defies the Worst Surface Conditions
Made from the toughest polyurethane compound with the industry’s highest cut and tear resistance, these wheels excel in even the harshest environments.

Higher Traction Compound
Perfectly balanced hardness delivers better braking performance and superior traction, even on dirty or debris-covered floors.

Designed for customers who demand maximum service life and the lowest total cost of ownership, these wheels are intended for electric pallet trucks only and are not recommended for manual models.

Pallet jack wheel kits are the replacement parts that keep pallet jacks running smoothly, safely and maneuverable in warehouses and industrial environments. This guide will walk you through how to choose, install and maintain pallet jack wheels.

1. What Is a Pallet Jack Wheel Kit?

A pallet jack wheel kit includes all the parts to replace the load and steer wheels on a pallet jack.

These kits contain:

• Load wheels (at the tips of the forks)
• Steer wheels (near the handle)
• Bearings, axles and fasteners

Each kit is designed for specific pallet jack models. Kits vary in diameter, material and mounts so you can match your equipment and surface. These are categorized by brand and fork type so you get the right fit.

2. Types of Pallet Jack Wheel Kits

Pallet jack wheel kits come in nylon, polyurethane or rubber and are load wheel or steer wheel kits.

• Nylon: Best for smooth concrete floors and heavy loading; low rolling resistance but loud.
• Polyurethane (Poly tread): Quieter, ideal for delicate floor surfaces like epoxy or tile.
• Rubber: Rare for indoor use; offers traction but wears faster.

Load wheels support the forks under the pallet. Steer wheels help movement and direction. Kits usually come in pairs, with sizes ranging from 2.75" to 4" in diameter, depending on the load.

3. When to Replace Pallet Jack Wheels

Replace pallet jack wheels when they show wear, make noise or reduce rolling.

Signs of wear include:

• Flat spots or cracks
• Hard to roll or turn
• Loud squeaking or grinding
• Damage to floors from hard wheel edges
• Increased resistance during loading. Worn rollers can compromise pallet jack performance and lead to equipment failure or injury. On average, replace wheels every 6–12 months depending on usage and surface conditions.

4. How to Choose

To choose the right kit, match your pallet jack model, load capacity, surface type and material preference.

Key factors:

• Model Compatibility: Use the serial number or part code to match exact pallet jack parts
• Material Fit: Nylon for durability, polyurethane for quiet use
• Weight Rating: Match to your jack’s max load (usually 4,400–5,500 lbs)
• Surface Type: Use polyurethane on smooth or painted floors to avoid marking

Most websites have filters by brand, size and category to help you find the best match. Always check if axles, bearings and hardware are included before purchase.

5. How to Install

To install a pallet jack wheel kit, disassemble the forks, remove old wheels and attach new wheels using a wrench and safety tools.

Steps to install:

1. Lift the jack using a hoist or support blocks.
2. Remove axle nuts or clips using a socket wrench.
3. Slide out the worn wheels and clean the housing.
4. Install new wheels, ensuring bearings are seated properly.
5. Tighten all hardware and test for smooth roll.

For beginners, some websites offer a video guide for visual reference. Make sure to torque properly to avoid over-tightening which may damage parts.

6. Best Brands and Where to Buy

Top rated pallet jack wheel kits are offered by Liftsplus.com

Compare by:

• Material quality
• Cost (average range: $25–$80)
• Warranty (usually 6–12 months)
• Customer reviews

Liftsplus.com lists compatibility by jack model so you can add the correct kit to your cart.

7. Tips to Maintain and Extend Wheel Life

Regular maintenance keeps pallet jack wheels running smooth and extends their lifespan.

Checklist:

• Inspect weekly for debris, chips or wobble
• Clean wheels and axles to prevent buildup
• Lubricate bearings monthly with industrial-grade grease
• Don’t overload or drag across uneven surfaces
• Store pallet jacks indoors in dry conditions

Regular maintenance improves wheel roll, reduces replacement and floor wear.

⚙️ Conclusion

Pallet jack wheel kits are crucial for load handling, noise and safety.

To get the best:

• Match your jack and environment
• Choose high quality materials (polyurethane or nylon)
• Replace wheels when worn
• Follow installation and maintenance instructions

Use this guide to find, install and maintain the right kit for your warehouse equipment. Always verify parts compatibility before ordering.